| FM-200 Commercial |
| Commercial |
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| FM-200 Offshore |
| Design and installation of
a new FM-200 system to protect an electrical room in the living
quarters on the BHP Oil production platform installed off of
the coast of Trinidad. The design was to include both a main
and reserve FM-200 cylinder which was to be installation outside.
While the area was not classified as electrically hazardous,
consideration had to be given to hazardous locations in the
event of an emergency shutdown. The installation of piping systems
for these applications also has some unique considerations brought
about by international SOLAS and Classification Societies standards. |
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| Inergen Commercial |
Design and installation for
the changeout of an existing Halon 1301 fire suppression system.
The original Halon 1301 system was designed to provide fire
suppression in the sub-floor of major international oil company's
main data processing system. The area above the raised floor
incorporated an existing Pre-Action Fire Sprinkler system and
the area below was protected with an Ansul Halon system configured
with a reserve supply of Halon 1301.
The customer wanted an agent without any greenhouse impact system
and had decided to use Inergen. To conserve space, a 200 Bar
(2900 psi) Inergen system was supplied. The other concern was
that the area could not be without fire suppression for extended
periods of time. To meet this requirement, a complete new piping
network as well as electrical conduit was installed while the
center was in operation. The down time during the changeover
was kept to less than 1 hour. |
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| Inergen Commercial |
| Design of a large, 274 cylinder
Inergen system for the Capital One credit card facility. The
initial specifications required an FM-200 system, however due
to the large area requiring fire protection, an Inergen system
proved more cost effective as it permitted the use of selector
valves. This meant that only sufficient cylinders needed to
be supplied for the largest area. This also meant the use of
15 selector valves ranging from 3 to 4. To reduce
the floor area required for the cylinders, cylinder banks were
arranged three rows deep and then set back to back. |
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| Offshore |
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Design for the changeout of seven (7)
existing Halon 1301 systems on an operational Floating, Production,
Storage, and Offloading (FPSO) Facility which is actually
a converted oil tanker. The existing systems were beyond repair
and spare parts were no longer available. The customer decided
on the use of Inergen as a result of the significant cost
savings afforded by the use of a Selector Valve system. For
this application, Ansuls 200 Bar Inergen system was
selected. At the time, the 200
Bar system had yet to obtain UL Listing but had several international
approvals. At the time, the equipment had yet to receive type
approval by the American Bureau of Shipping (ABS) and therefore
required working close with ABS to obtain approval of the
installation. Still new to the use of Inergen offshore, some
education of ABS was required.
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| The term "clean agent" is a phrase
coined at a time when scientists were gaing a better understanding of how
these agents affected the ozone. Clean agents include a number of different
fire suppression gases, including carbon dioxide (better known as CO2) and
inert agents (consisting of a mixture, in different quantities, of nitrogen,
argon, carbon dioxide and a trace of water). |
| Inert Agents |
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AHREA
Designation
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Trade
Name
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% Nitrogen
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%
Argon
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%
CO2
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%
Water
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System Manufacturers
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CO2 |
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0.0 % |
0.0 % |
100.0 % |
0.005 % |
Ansul (USA)
Chemetron (USA)
Fike (USA)
Heien Larssen (Norway)
Hygood (UK)
Kawasaki (Japan)
Kidde (USA)
Kidde (UK)
SeaPlus (Korea)
Unitor (Norway) |
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IG-01 |
Argotec |
0.0 % |
99.9 % |
0.0 % |
0.005 % |
Minimax (Germany) |
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IG-55 |
NN100 |
50.0 % |
50.0 % |
0.0 % |
0.005% |
Chemetron (USA)
Fomtec (Sweden)
Ginge-Kerr (Denmark) |
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IG-100 |
Cerexen |
99.9 % |
0.0 % |
0.0 % |
0.005 % |
Ansul |
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IG-541 |
Inergen |
53.0 % |
40.0 % |
8.0 % |
0.005 % |
DanskFireEater |
| Halocarbon Agents |
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AHREA
Designation
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Trade
Name
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Manufacturer
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Suppliers
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HFC-227ea |
FM-200 |
Great Lakes |
Chemetron (USA)
Buckeye (USA)
Fenwal (USA)
Gielle (Italy)
Heien Larssen (Norway)
Hygood (UK)
Fike (USA)
Kidde (USA)
Kidde (UK)
Pem-All (USA)
Pyro-Chem (USA)
Siemens (France)
Siemens (USA) |
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FE227 |
DuPont |
Fike (USA) |
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FC-3-1-10 |
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HCFC Blend A |
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HFC 23 |
FE-13 |
DuPont |
Kidde (USA)
Kidde (UK) |
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C6-fluoroketone |
Novec 1230 |
3M |
Ansul (USA)
Kidde (UK) |
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HFC 3-4-9 C2 |
FS 49 C2 or Halotron II |
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Brassbell (Norway)
Gielle (Italy) |
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| HCFC Blends |
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Carbon Dioxide
Carbon dioxide systems have been in existence
since for years. Systems are generally divided into two categories,
High and Low pressure, based on the cylinder pressure. Over the
years there as been a growing concern about their use in occupied
areas due numerous accidents which have taken lives. The US Standard
for CO2 systems has evolved over the years requiring system design
to incorporate better safeguards to reduce potential for accidents
which may lead to loss of life.
The design of these systems should only be
undertaken by those familiar with the operation of the system, the
NFPA standards, and OSHA regulations. Careful consideration should
be given to the following recommendations:
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- Are systems in place, such a lock-out valves,
to prevent accidental discharge and does the lock-out device permit
the use of a Lock-Out / Tag-Out program?
- Are pressure relief device installed to
discharge CO2 in areas that are unoccupied?
- Are Discharge nozzles located so as not
to impinge directly on equipment or personnel?
- Are pressure switches provided in the discharge
manifold and are they monitored by a listed Fire Alarm or Releasing
control panel so as to provide both audible and visual notification
that the system has discharged?
- Are Pneumatic time delays operating properly?
- Does the installation permit the testing
of pneumatic devices, which would normally be operated by the
discharging CO2 system, without the activation of Pilot or Slave
CO2 cylinders?
- Is the area being protected by the CO2
system configured in such a way as to permit the flow of CO2 form
the protected space to other area which could be occupied?
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While CO2 systems, when improperly designed
and/or tested, can be dangerous, they offer a cost effective method
of extinguishing fires. In many cases the use of a CO2 system represents
a more efficient method of extinguishing fires than does FM-200,
FE-13, FE-25, or other agents which may experience thermal decomposition
in the presents of a fire. Among these applications are:
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- Diesel and turbine generators Due
to the high heat and fact that the spaces are typically only occupied
during maintenance, CO2 systems offer a much cost effective method
of protecting the hazard.
- Hazardous material storage lockers
Fires in hazardous material storage lockers tend to propagate
rapidly with large areas of the protected space being involved
in the fire. The high energy fire will cause some agents to go
through thermal decompositions with the by product being HF acid.
Since these spaces are typically unoccupied a CO2 systems is a
more cost affective solution to protecting the hazard.
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| Other applications
exist where the use of CO2 represents a lower cost and the protected
space can not be occupied by personnel. Following are several examples
of Inerting or Purging applications: |
- The casing of electrical generators which
are filled with hydrogen to increase efficiency
- Flares in process applications which need
to be purged of the combustible vapors.
- Blast furnaces, coal pulverizers in coal
mills and cement plants
- Dust collectors or bag houses that use
cotton, nylon, polyester, polypropylene or acrylic materials to
collect the dust.
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| In yet other
areas the use of total flooding agent is impractical due to the large
volume of the space and the relatively localized area of the hazard.
Among these types of hazards are: |
- Printing presses
- Metal rolling mills
- Coating lines
- Semiconductor wet benches
- Coaters and laminating machinery
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| Foam |
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Aqueous Film-Forming Foams (AFFF)
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These foam concentrates consist of fluorocarbon surfactants,
solvents and foam stabilizers. When mixed with water in the
correct proportion, the mixture makes a very fluid foam, which
will flow rapidly over the fuels surface. As the expanded
foam mass begins draining, an aqueous film is formed that helps
prevent the further release of any fuel vapors. These foams
are available in 1%, 3% and 6% proportioning ratios.
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Alcohol-resistant AFFF
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These foams are high efficient, multi purpose, aqueous film
forming foams which are resistant to breakdown by alcohol based
fuels hence the term Alcohol Resistant. They are
designed to form a vapor suppressing aqueous film on the fuel
surface when applied on hydrocarbon based fuels. When applied
to polar solvents or water miscible type fuels they form a polymeric
membrane on the fuel surface. They generally have a duel-proportioning
ratio and are available in 1%-3%, 3%-3% and 3%-6% ratios. The
first number being the proportioning ration to be used when
applied to hydrocarbon fuels such as gasoline, diesel fuel,
etc. and the second when applied to water miscible/polar solvent
fuels such as ethanol, methanol, Methyl Tertiary Butyl Ether
(MTBE), methyl-ethyl-ketone, etc.
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High Expansion Foam
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These foams are a multi-purpose concentrate that forms an effective
vapor barrier on hazardous material spills and are often used
on 3 dimensional hazards in fire fighting situations. It is
also used for fire extinguishments. These foams are a synthetic
based formulation comprised of surfactants, solvents and stabilizers
for use with medium and high expansion discharge devices. When
proportioned correctly and used with the approved discharge
devices, expansion ratios of up to 1000:1 can be obtained. They
have also demonstrated fire control and vapor reduction capabilities
with contained LNG and other hazardous low boiling gaseous product
spills.
Typically the most common foams in use today are synthetic
and have a shelf life of 20-25 years. They can be used with
any of the proportioning equipment available today such as balanced
pressure bladder tank systems, balanced pressure and in-line
balanced pressure foam pump systems and line proportioners (eductors).
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| Types of Proportioning Systems |
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Balanced Pressure Proportioning Bladder
Tank Type
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Balanced pressure bladder tank systems utilize a proportioner
with a bladder tank. The bladder tank consists of a steel shell
complying with ASME specifications and an internal rubber bladder.
This system requires no outside source of power other than the
fire fighting water supply. These tanks are available in both
horizontal and vertical configurations in capacities of up to
8000 gallons and can be used with any type of foam concentrate.
These systems are normally pressurized and cannot be recharged
during operation.
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Balanced Pressure Proportioning-Foam Pump Type
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Pump Skid
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These systems utilize a foam-proportioning skid that includes
the foam pump, proportioner and all necessary valves to accurately
proportion the foam concentrate into the water stream in conjunction
with an atmospheric foam storage tank. To obtain the correct
and accurate proportioning these systems use a diaphragm balancing
valve that bypasses unneeded foam concentrate back to the storage
tank. The tank is not pressurized and can be recharged during
operation.
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In-line Balanced Pressure Proportioner
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The in-line balanced pressure proportioner is used with a positive
displacement foam pump and atmospheric storage tank. The in-line
unit is a completely self-contained assembly with all necessary
devices including the proportioner and diaphragm balancing valve.
The unit can be skid mounted with the foam pump or multiple
units can be remotely located and supplied by a single foam
pump to protect several hazard areas.
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Line Proportioners
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Line Proportioners, sometimes referred to as Eductors
a simple, economical device used to proportion foam. Line Proportioners
are a constant flow device that will accurately proportion foam
concentrate at a specific flow rate. Line Proportioners are usually
portable devices but with special consideration they can be used
in a fixed system. Because of there design they generally require
inlet pressures in excess of 100 psi.
All of the above types of
proportioning systems/devices can be used with any type of foam
concentrate.
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| Types of Hazards |
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Warehouses Flammable Liquid Storage
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Foam-Water Sprinkler System AFFF & Alcohol Type
AFFF
High Expansion Foam System
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Aircraft Hangars
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Overhead Foam-Water Sprinkler System AFFF
Overhead Foam-Water Deluge System AFFF
Under Wing Foam System AFFF
High Expansion Foam System
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Offshore Platforms
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Foam-Water Deluge System AFFF & Alcohol Type AFFF
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Helideck
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Foam Monitor/Hand line System - AFFF
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Truck Loading Racks
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Foam-Water Deluge System AFFF & Alcohol
Type AFFF
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Fuel Oil Storage
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Storage Tank Foam System AFFF & Alcohol
Type AFFF
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