Extinguishing Agents
 
Our Experience
 
Below are just a few examples of our experience in the use and application of various suppression agents.

FM-200 Commercial
Commercial
 
FM-200 Offshore
Design and installation of a new FM-200 system to protect an electrical room in the living quarters on the BHP Oil production platform installed off of the coast of Trinidad. The design was to include both a main and reserve FM-200 cylinder which was to be installation outside. While the area was not classified as electrically hazardous, consideration had to be given to hazardous locations in the event of an emergency shutdown. The installation of piping systems for these applications also has some unique considerations brought about by international SOLAS and Classification Societies standards.
 
Inergen Commercial
Design and installation for the changeout of an existing Halon 1301 fire suppression system. The original Halon 1301 system was designed to provide fire suppression in the sub-floor of major international oil company's main data processing system. The area above the raised floor incorporated an existing Pre-Action Fire Sprinkler system and the area below was protected with an Ansul Halon system configured with a reserve supply of Halon 1301.

The customer wanted an agent without any greenhouse impact system and had decided to use Inergen. To conserve space, a 200 Bar (2900 psi) Inergen system was supplied. The other concern was that the area could not be without fire suppression for extended periods of time. To meet this requirement, a complete new piping network as well as electrical conduit was installed while the center was in operation. The down time during the changeover was kept to less than 1 hour.
 
Inergen Commercial
Design of a large, 274 cylinder Inergen system for the Capital One credit card facility. The initial specifications required an FM-200 system, however due to the large area requiring fire protection, an Inergen system proved more cost effective as it permitted the use of selector valves. This meant that only sufficient cylinders needed to be supplied for the largest area. This also meant the use of 15 selector valves ranging from 3” to 4”. To reduce the floor area required for the cylinders, cylinder banks were arranged three rows deep and then set back to back.
 
Offshore

Design for the changeout of seven (7) existing Halon 1301 systems on an operational Floating, Production, Storage, and Offloading (FPSO) Facility which is actually a converted oil tanker. The existing systems were beyond repair and spare parts were no longer available. The customer decided on the use of Inergen as a result of the significant cost savings afforded by the use of a Selector Valve system. For this application, Ansul’s 200 Bar Inergen system was selected. At the time, the 200 Bar system had yet to obtain UL Listing but had several international approvals. At the time, the equipment had yet to receive type approval by the American Bureau of Shipping (ABS) and therefore required working close with ABS to obtain approval of the installation. Still new to the use of Inergen offshore, some education of ABS was required.


Clean Agents
The term "clean agent" is a phrase coined at a time when scientists were gaing a better understanding of how these agents affected the ozone. Clean agents include a number of different fire suppression gases, including carbon dioxide (better known as CO2) and inert agents (consisting of a mixture, in different quantities, of nitrogen, argon, carbon dioxide and a trace of water).
 
Inert Agents              
 
AHREA
Designation
Trade
Name
% Nitrogen
%
Argon
%
CO2
%
Water
System Manufacturers
  CO2   0.0 % 0.0 % 100.0 % 0.005 % Ansul (USA)
Chemetron (USA)
Fike (USA)
Heien Larssen (Norway)
Hygood (UK)
Kawasaki (Japan)
Kidde (USA)
Kidde (UK)
SeaPlus (Korea)
Unitor (Norway)
  IG-01 Argotec 0.0 % 99.9 % 0.0 % 0.005 % Minimax (Germany)
  IG-55 NN100 50.0 % 50.0 % 0.0 % 0.005% Chemetron (USA)
Fomtec (Sweden)
Ginge-Kerr (Denmark)
  IG-100 Cerexen 99.9 % 0.0 % 0.0 % 0.005 % Ansul
  IG-541 Inergen 53.0 % 40.0 % 8.0 % 0.005 % DanskFireEater

Halocarbon Agents        
 
AHREA
Designation
Trade
Name
Manufacturer
Suppliers
  HFC-227ea FM-200 Great Lakes Chemetron (USA)
Buckeye (USA)
Fenwal (USA)
Gielle (Italy)
Heien Larssen (Norway)
Hygood (UK)
Fike (USA)
Kidde (USA)
Kidde (UK)
Pem-All (USA)
Pyro-Chem (USA)
Siemens (France)
Siemens (USA)
    FE227 DuPont Fike (USA)
  FC-3-1-10      
  HCFC Blend A      
  HFC 23 FE-13 DuPont Kidde (USA)
Kidde (UK)
  C6-fluoroketone Novec 1230 3M Ansul (USA)
Kidde (UK)
  HFC 3-4-9 C2 FS 49 C2 or Halotron II   Brassbell (Norway)
Gielle (Italy)
         
HCFC Blends        



Carbon Dioxide

Carbon dioxide systems have been in existence since for years. Systems are generally divided into two categories, High and Low pressure, based on the cylinder pressure. Over the years there as been a growing concern about their use in occupied areas due numerous accidents which have taken lives. The US Standard for CO2 systems has evolved over the years requiring system design to incorporate better safeguards to reduce potential for accidents which may lead to loss of life.

The design of these systems should only be undertaken by those familiar with the operation of the system, the NFPA standards, and OSHA regulations. Careful consideration should be given to the following recommendations:

  • Are systems in place, such a lock-out valves, to prevent accidental discharge and does the lock-out device permit the use of a “Lock-Out / Tag-Out” program?
  • Are pressure relief device installed to discharge CO2 in areas that are unoccupied?
  • Are Discharge nozzles located so as not to impinge directly on equipment or personnel?
  • Are pressure switches provided in the discharge manifold and are they monitored by a listed Fire Alarm or Releasing control panel so as to provide both audible and visual notification that the system has discharged?
  • Are Pneumatic time delays operating properly?
  • Does the installation permit the testing of pneumatic devices, which would normally be operated by the discharging CO2 system, without the activation of Pilot or Slave CO2 cylinders?
  • Is the area being protected by the CO2 system configured in such a way as to permit the flow of CO2 form the protected space to other area which could be occupied?

While CO2 systems, when improperly designed and/or tested, can be dangerous, they offer a cost effective method of extinguishing fires. In many cases the use of a CO2 system represents a more efficient method of extinguishing fires than does FM-200, FE-13, FE-25, or other agents which may experience thermal decomposition in the presents of a fire. Among these applications are:

  • Diesel and turbine generators – Due to the high heat and fact that the spaces are typically only occupied during maintenance, CO2 systems offer a much cost effective method of protecting the hazard.
  • Hazardous material storage lockers – Fires in hazardous material storage lockers tend to propagate rapidly with large areas of the protected space being involved in the fire. The high energy fire will cause some agents to go through thermal decompositions with the by product being HF acid. Since these spaces are typically unoccupied a CO2 systems is a more cost affective solution to protecting the hazard.
Other applications exist where the use of CO2 represents a lower cost and the protected space can not be occupied by personnel. Following are several examples of Inerting or Purging applications:
  • The casing of electrical generators which are filled with hydrogen to increase efficiency
  • Flares in process applications which need to be purged of the combustible vapors.
  • Blast furnaces, coal pulverizers in coal mills and cement plants
  • Dust collectors or bag houses that use cotton, nylon, polyester, polypropylene or acrylic materials to collect the dust.
In yet other areas the use of total flooding agent is impractical due to the large volume of the space and the relatively localized area of the hazard. Among these types of hazards are:
  • Printing presses
  • Metal rolling mills
  • Coating lines
  • Semiconductor wet benches
  • Coaters and laminating machinery

Foam  
 

Aqueous Film-Forming Foams (AFFF)

These foam concentrates consist of fluorocarbon surfactants, solvents and foam stabilizers. When mixed with water in the correct proportion, the mixture makes a very fluid foam, which will flow rapidly over the fuel’s surface. As the expanded foam mass begins draining, an aqueous film is formed that helps prevent the further release of any fuel vapors. These foams are available in 1%, 3% and 6% proportioning ratios.

 

Alcohol-resistant AFFF

These foams are high efficient, multi purpose, aqueous film forming foams which are resistant to breakdown by alcohol based fuels hence the term “Alcohol Resistant”. They are designed to form a vapor suppressing aqueous film on the fuel surface when applied on hydrocarbon based fuels. When applied to polar solvents or water miscible type fuels they form a polymeric membrane on the fuel surface. They generally have a duel-proportioning ratio and are available in 1%-3%, 3%-3% and 3%-6% ratios. The first number being the proportioning ration to be used when applied to hydrocarbon fuels such as gasoline, diesel fuel, etc. and the second when applied to water miscible/polar solvent fuels such as ethanol, methanol, Methyl Tertiary Butyl Ether (MTBE), methyl-ethyl-ketone, etc.

High Expansion Foam

These foams are a multi-purpose concentrate that forms an effective vapor barrier on hazardous material spills and are often used on 3 dimensional hazards in fire fighting situations. It is also used for fire extinguishments. These foams are a synthetic based formulation comprised of surfactants, solvents and stabilizers for use with medium and high expansion discharge devices. When proportioned correctly and used with the approved discharge devices, expansion ratios of up to 1000:1 can be obtained. They have also demonstrated fire control and vapor reduction capabilities with contained LNG and other hazardous low boiling gaseous product spills.

Typically the most common foams in use today are synthetic and have a shelf life of 20-25 years. They can be used with any of the proportioning equipment available today such as balanced pressure bladder tank systems, balanced pressure and in-line balanced pressure foam pump systems and line proportioners (eductors).


Types of Proportioning Systems  
 

Balanced Pressure Proportioning – Bladder Tank Type

Balanced pressure bladder tank systems utilize a proportioner with a bladder tank. The bladder tank consists of a steel shell complying with ASME specifications and an internal rubber bladder. This system requires no outside source of power other than the fire fighting water supply. These tanks are available in both horizontal and vertical configurations in capacities of up to 8000 gallons and can be used with any type of foam concentrate. These systems are normally pressurized and cannot be recharged during operation.

Balanced Pressure Proportioning-Foam Pump Type

Pump Skid

These systems utilize a foam-proportioning skid that includes the foam pump, proportioner and all necessary valves to accurately proportion the foam concentrate into the water stream in conjunction with an atmospheric foam storage tank. To obtain the correct and accurate proportioning these systems use a diaphragm balancing valve that bypasses unneeded foam concentrate back to the storage tank. The tank is not pressurized and can be recharged during operation.

In-line Balanced Pressure Proportioner

The in-line balanced pressure proportioner is used with a positive displacement foam pump and atmospheric storage tank. The in-line unit is a completely self-contained assembly with all necessary devices including the proportioner and diaphragm balancing valve. The unit can be skid mounted with the foam pump or multiple units can be remotely located and supplied by a single foam pump to protect several hazard areas.

Line Proportioners

Line Proportioners, sometimes referred to as Eductors a simple, economical device used to proportion foam. Line Proportioners are a constant flow device that will accurately proportion foam concentrate at a specific flow rate. Line Proportioners are usually portable devices but with special consideration they can be used in a fixed system. Because of there design they generally require inlet pressures in excess of 100 psi.

All of the above types of proportioning systems/devices can be used with any type of foam concentrate.


Types of Hazards  
 

Warehouses – Flammable Liquid Storage

Foam-Water Sprinkler System – AFFF & Alcohol Type AFFF
High Expansion Foam System

Aircraft Hangars

Overhead Foam-Water Sprinkler System – AFFF
Overhead Foam-Water Deluge System – AFFF
Under Wing Foam System – AFFF
High Expansion Foam System

Offshore Platforms

Foam-Water Deluge System – AFFF & Alcohol Type AFFF

Helideck

Foam Monitor/Hand line System - AFFF

Truck Loading Racks

Foam-Water Deluge System – AFFF & Alcohol Type AFFF

Fuel Oil Storage

Storage Tank Foam System – AFFF & Alcohol Type AFFF